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V6 TDI battery Removal

This is a discussion on V6 TDI battery Removal within the Superb forums, part of the Skoda Model Discussion Area category; Well i have just tried to do the first job on the superb (now its out of warranty) i have ...


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Old 19-01-2008, 12:43   #1
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V6 TDI battery Removal

Well i have just tried to do the first job on the superb (now its out of warranty) i have had a failure of the central locking/remote electric mirror on the passenger side (window still works!) plus a little misting up in the vehicle. After some reading last night i decided it was probably the dreaded water leak via the pollen filter...

Read the threads and how too's.....went out this morning with a caravan damp detector and 'surveyed' the car to find SLIGHT indications of moister jsut behind the under front passenger seat vents...(swore a bit) then set about clearing the front drains....

Scuttle off=30 seconds....

clear visible crud (particualrly from round the bottom of the pollen filter housing) and note pollen filter has OBVIOUSLY never been changed or inspected (its so blocked its collapsed!) thank you VERY much mr skoda main dealer....
try and get battery out (note this is BIG one as its the 2.5 tdi)...peel wiring loom back (silly design!) pull battery retaining clamp (silly design) drop bolt under brake reservoir - spend 40 minutes getting it out...


now there is NO way the battery is coming out it just CANT the only way i can se to do it is to remove the WHOLE of the skirt assembly under the windscreen wipers which involves removing the wiper arms....now if thats true its just a totally madly stupid piece of design - so mad and so stupid i cant believe its true!

Does anyone have a 'trick' for this - i just cant believe you have to take 3/4 of the car apart to get the battery out!!

I'm not exactly mechanically inept - i wont bore you but stripping and fixing overdrives inst beyond me - but this has just phased me! I can see with a smaller battery it would be ok but this beast just wont go! There msut be an easy way to change the battery im missing!

on the bright side the bottom rains were a bit claggy, but a it of subtle prodding and a modified wheel cleaning brush and a few watering cans of water and the are flowing....so i could ignore them but i would like to see them and clean em properly!

until now i have LOVED the superb, major fan, now im questioning the whole design based on this piece of total stupidity!

also can anyone tell me a good switched live to pick up to wirea relay too for a hands free kit?
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Old 19-01-2008, 18:32   #2
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Re: V6 TDI battery Removal

You have to prise off the loom that runs across the bulkhead at the rear of the engine, it's a fat rubberised one, you pull forwards on them to release it from the clips iirc, then comes the awkward bit, I've read that you then lift it out towards the brake servo, but when I had mine out I took the pollen filter out and wiggled it, be careful it is heavy.
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Old 20-01-2008, 01:29   #3
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Re: V6 TDI battery Removal

yep i had removed the loom - didn't help its still trapped under the lip under the screen....the battery on the v6 looks considerably bigger than the one in the post that describes in pictures how to do it. The end whole length of the battery the width means its 10mm under that lip under the screen - and there is a bar under the main battery live cables that stops you tilting it....as you say its also not in a great place to lift it anyway!

their has to be a trick i just cant believe you have to remove the wipers to change the battery thats loopy!
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Old 20-01-2008, 04:23   #4
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Re: V6 TDI battery Removal

You have to tilt it a bit and slide it towards the NSW, it is a pig to get out but it does come out, mines a 1.9 TDi so I'm not sure how much bigger yours is, but if it went in it will come out, wipers won't move, they are very tight on the stems.
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Old 20-01-2008, 18:40   #5
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Re: V6 TDI battery Removal

This whole area of the Passat is a really dumbo design. The battery does come out as described above, but it's about the worst lift imagainable - if you don't have a bad back before you will afterwards. I strongly recommend getting an assistant.

The whole plenum chamber business has descended into a dishonest farce. In the service book checking and clearing the plenum drains is now (belatedly) included. VAG dealers never do it because it's such a sod of a job getting the battery out and takes ages.

So, you pay for a "service" and half the jobs don't get done - if this one is neglected it will cost you real money in the future. Why Trading Standards allow dealers to operate in this manner is beyond me - if Tesco operated like this the country would be up in arms.

Moral: Do it yourself or find a good independent.

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Old 20-01-2008, 20:50   #6
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Re: V6 TDI battery Removal

Well i will give the slide a go, but i dotn think it has enough room even to lift over the securing lip at the bottom - trust me i struggled for ages!

To be honest im not much of the 'well it went in it must come out' school of thought as they may well put em in before fitting the windscreen trim in the factory...

its dark but the battery is about the same size as a 110 amp hour leisure battery if that give you any idea it really IS huge (much bigger than the battery in my other car which is 2.8tdi auto!! - good job really co that one sits almost at chest height!)

I agree the whole area looks a bit like an afterthought, shame really....

oh well round two another day, thanks guys for the responses!
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Old 20-01-2008, 22:58   #7
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Re: V6 TDI battery Removal

Quote:
So, you pay for a "service" and half the jobs don't get done - if this one is neglected it will cost you real money in the future. Why Trading Standards allow dealers to operate in this manner is beyond me - if Tesco operated like this the country would be up in arms.
Mine's due for a service soon. When I take it in to the dealer I intend to emphasis the drain holes, pollen filter etc. problems. Upon completion, I will ask them to initial the service schedule confirming that the work I specifically mentioned, has been done.
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Old 20-01-2008, 23:13   #8
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Re: V6 TDI battery Removal

Best of luck, but you won't find out if they've really done it until the car is out of warranty - then dear old VAG won't give a toss.

I can't see that initialling the schedule will get you anywhere with what is basically a dishonestly configured dealer setup. When you go back with a knackered CCM in a year's time you will no doubt have "parked under the wrong kind of tree". If you feel the need to check their work, you might just as well have done it yourself in the first place.

My personal view is that the plenum chamber "bungs" have to come out.

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Old 21-01-2008, 22:27   #9
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Re: V6 TDI battery Removal

To be honest unless those bungs are REALLY blocked i cant see how they effect the pollen filter - what i mean is you have to have about 6" of standing water in there to reach the pollen filter (unless its the slosh of the water sideways that goes up then descends onto the top of the filter...to me of more concern is the dumb foam seal and the ahmmmmm drain round the side of the filter, the slightest bit of clag in there and you have 1-2 mm of water sitting on the side of that 'seal' -couple that with a slight negative pressure on the back of the filer/'seal' and damp must just get sucked in!

when i got abopve aut 2" of water in there with a watering can they opened and cleared themselves, 6" of water would exhibit a LOT of downward push (think taking the plug out of the bath!)

dumb design and i SWEAR no dealer has been near mine as the loom had never been off for sure! anyone know which service intervals they are on the sheet for, as they are trying to sell me a vrs at the moment i might have some fun
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Old 21-01-2008, 23:19   #10
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Re: V6 TDI battery Removal

The bungs do get blocked and the plenum can fill right up with water until it gets into the car around the pathetic "seal". Remember that this fault can also cause brake failure and engine failure.

The water sits in the well under the servo and rusts the servo body through at the seam. The vacuum in the servo then causes the water to be pulled inside, wrecks the servo and eventually hydraulics the engine (if petrol) or fills the sump with water via the tandem pump if PD diesel.

Given the undertray detail on these vehicles and the heatshield surrounding the oxidation catalyst on the PDs, I just can't see how any road splash could get up there if the bungs were removed. I have looked underneath the plenum on an old B5.5 with a torch and a mirror and it's clean - as is the top of the gearbox.

This is such a serious design error that action is required - it's a scandal that VAG were allowed to get away with it.

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Old 22-01-2008, 22:40   #11
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Re: V6 TDI battery Removal

Thanks roto ok looking at the DOWN side of removing he bungs IF road splash did go up there what WOULD/COULD happen (bear in mind i have a v6 rather than a pd car)....so there may be less in the way...
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Old 23-01-2008, 00:19   #12
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Re: V6 TDI battery Removal

Any water splashed in there would drain straight out again - like it does on any normal, well designed car.

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Old 23-01-2008, 11:18   #13
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Re: V6 TDI battery Removal

I am thinking that there is so much talk about this fault on the forum I am going to have to check this out sooner rather than later........anyone got a suggestion on what happens when the battery is disconnected? Earth first or live? Don't really like messing with the battery to be honest.....
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Old 23-01-2008, 13:53   #14
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Re: V6 TDI battery Removal

Plug in a slave battery connected to the socket in the boot (observe polarity). When you disconnect the car's battery, immediately insulate the floating positive lead and terminal which will be live. I use an old glove and a cable tie.

If you do have a short whilst keeping the car "alive" on the slave battery, all that will happen is that the fuse for the boot socket will blow.

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Old 23-01-2008, 14:14   #15
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Re: V6 TDI battery Removal

I have queried before that with a rather long arm and some dexterity this should be possible from under the car if you were to put it on a ramp. If it is a problem I'd get rid of the plugs.

I understand someone else managed this from under the car.
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Old 23-01-2008, 14:19   #16
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Re: V6 TDI battery Removal

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Originally Posted by rotodiesel View Post
Plug in a slave battery connected to the socket in the boot (observe polarity). When you disconnect the car's battery, immediately insulate the floating positive lead and terminal which will be live. I use an old glove and a cable tie.

If you do have a short whilst keeping the car "alive" on the slave battery, all that will happen is that the fuse for the boot socket will blow.

rotodiesel.
Slave battery? Don't have one.......has anyone else done then?

Any other suggestions?
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Old 23-01-2008, 15:47   #17
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Re: V6 TDI battery Removal

I just took the battery out. Disconnect the negative first, then the positive. You will have to reset the clock, and you will lose the trip computer settings, and MAY lose the head unit settings.

It really isn't any more complicated than that.

I've done the plenum chamber drains on every Passat / Superb I've serviced, its a 15 minute job from start to finish.
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Old 23-01-2008, 17:24   #18
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Re: V6 TDI battery Removal

Hi all

I am a bit confused as there seems two opinions on how long this job takes from your 15 mins to half a day on an earlier post. Which is correct or am I missing something.

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Old 23-01-2008, 17:32   #19
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Re: V6 TDI battery Removal

Not sure why anyone would think it would take half a day...

If you are doing it for the first time, I'd allow an hour, but really shouldn't take any longer than that.

All it invoves is removing the seal and pull off the plenum cover, then gently ease off the big rubber strip. 2 10mm nuts on the battery terminals and the one 13mm nut on the drivers side of the battery tray to remove the clamp. The battery should then slide towards the drivers side of the car, allowing you to angle it upwards and remove it from the car.

Then there is a further 3 13mm bolts to remove allowing the battery tray to be removed. Pop the alarm sounder out of the way and use something flexible to poke through the drain hole under the brake servo. The other drain is under the battery tray and this can be cleared with your fingers. Refitting is the reverse of removal.

I'll happily help anyone do this if they are local
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Old 23-01-2008, 18:39   #20
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Re: V6 TDI battery Removal

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Originally Posted by Tom_vRS View Post
I'll happily help anyone do this if they are local
If we sort the meet out then I may take you up on this.....
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Old 23-01-2008, 23:04   #21
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Re: V6 TDI battery Removal

"The battery should then slide towards the drivers side of the car, allowing you to angle it upwards and remove it from the car."

Well on my v6 (huge battery)you cant get it out because it sits under the lip on the bottom of the screen and even after disengaging it from teh clamping lip on the passenger side of the car it cant angle forwards at the top (yes i did remove the wiring harnesses) due to the remaining large positive lead AND the rather large metal bar.... i couldn't even get enough angle to get the handles up on the battery!

At 6'2" and 14 stone im not exactly small either!

If i could get the ruddy battery out it WOULD be a 15 minute job, as it is its t least half a day to take all the arms trim etc off...

I can see why the dealers don't bother (mine has had two main dealer services and that wiring loom had definitely NEVER been off).

I am just gob smacked anyone would make a battery so difficult to get at (i think they must put em in as they build the car!
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Old 24-01-2008, 16:41   #22
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Re: V6 TDI battery Removal

Thanks for your replies - will see how I get on

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Old 25-01-2008, 10:20   #23
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Re: V6 TDI battery Removal

Quote:
Originally Posted by rotodiesel View Post
Best of luck, but you won't find out if they've really done it until the car is out of warranty - then dear old VAG won't give a toss.

I can't see that initialling the schedule will get you anywhere with what is basically a dishonestly configured dealer setup. When you go back with a knackered CCM in a year's time you will no doubt have "parked under the wrong kind of tree". If you feel the need to check their work, you might just as well have done it yourself in the first place.

My personal view is that the plenum chamber "bungs" have to come out.

rotodiesel.
are these problems applicable mainly to the 2.5, or also to the 1.9?
As my 1.9 is due for service and shortly out of warranty, I think I'll ask the stealer to give me the old filters (what do pollen filters look like?)
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Old 25-01-2008, 11:11   #24
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Re: V6 TDI battery Removal

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Originally Posted by sidewaze samm View Post
are these problems applicable mainly to the 2.5, or also to the 1.9?
As my 1.9 is due for service and shortly out of warranty, I think I'll ask the stealer to give me the old filters (what do pollen filters look like?)
IIRC this effects all Superbs mate..........
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Old 25-01-2008, 14:25   #25
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Re: V6 TDI battery Removal

This was my first job on getting my superb because sure enough after the first bit of proper rain after I brought it, windows started to mist up and the carpets under the mats were soaked.

I believe that as well as water finding its way in through the air intake for the interior fan, it must also find its way inside through the pleumn chamber because I can't see an explanation for how the driver's side footwells had far more standing water below the carpet and underlay compared with the passager side because of the transmission tunnel separating the floor pan down the middle. Since clearing the plugs out of mush and drying the interior the problem has gone. I guess it must be due to water seeping through gromits somewhere when under the pressure of a few inches worth of trapped water.

As for battery removal, I was going to remove the wiper arms then remove the plastic trim at the base of the windscreen but the arms were stuck solid to the spindles. However, I unclipped the trim and this gave sufficient flexibility for the battery to come out. I found that by dragging it to the nearside of the car then tilting it to the front of the car gave sufficient clearence. Even so, it is heavy to dead lift out from the centre at arms length!

Finally, Baker21, you'll know if you have a problem because you'll start misting up inside the car whenever you leave it parked in the sunshine, even at this time of year. With regards to the pollen filter, do check there is no clogging of debris around the side of the plastic housing against the nearside wing. I'm sure with your super clean motor this won't be a problem!
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